The data in this Suzuki manual was compiled to provide the mechanic a handy reference thats easy to read, and a Suzuki ATV manual that contains comprehensive explanations of all removal, assembly, repair, overhaul and inspection operations. Suzuki ATV Illustrations of parts, diagrams, exploded views and photos are included to aid the mechanic flawlessly.
Troubleshooting sections in this Suzuki manual are provided in each appropriate chapter. There's nothing this Suzuki ATV factory service manual doesn't cover. From maintenance procedures to complete engine overhaul, this Suzuki ATV manual covers it all.
The following list is a TINY sample of repair operations you'll learn how to do:. Suzuki recommends that customers use alcohol free, unleaded gasoline whenever possible. Page Fuel Gasoline used should be graded 91 octane or higher. An unleaded gasoline is recommended. Maintenance intervals are expressed in terms of kilometers, miles and months, and are dependent on whichever comes first. NOTE: More frequent servicing may be performed on vehicle that are used under severe conditions.
Major lubrication points are indicated below. If the air cleaner is clogged with dust, intake resistance will be increase, resulting in a decrease in engine output and an increase in fuel consumption. Remember, the rapid wear of piston rings and the cylinder bore is of- ten caused by a defective or poorly fitted element.
Replace every 6 months. Neglecting the spark plug maintenance will eventually leads to difficult starting and poor engine performance. If the spark plug is used for a long period, the electrode gradually burns away and carbon builds up along the inside part of the spark plug.
Throttle cable play A should be 3 — 5 mm 0. The standard drive chain is DID If the distance exceeds the service limit, the chain must be replaced. It is highly recommended to replace a tire when the remaining depth of the tire tread reaches the following specification. Check that all chassis bolts and nuts are tightened to their specified torque.
Refer to page for the locations of the following bolts and nuts on the motorcycle. To insure proper performance and longevity of the clutch assem- blies it is essential that the clutches engage smoothly and gradu- ally.
Refer to the pages listed in each section for removal and reinstallation instructions. Engine removal is sequentially explained in the following steps. The drive chain joint clip should attached in the way that the slit end will face opposite the direction of travel. Page Power Reduction Plate N. Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge.
Take clearance readings at several places. If the piston diameter is less than the service limit, replace the piston. If either is out of specification or the different between these two measurements is more than the limits, replace both the piston and piston pin.
Position the dial gauge, as shown, and rotate the crankshaft slowly to read the runout. Chassis Features. Additional Features. Minimum age: 6 years old. Engine 49cc, 4-stroke, air-cooled, single cylinder Bore x Stroke Compression Ratio 8. Overall Width mm Overall Height mm Wheelbase mm Ground Clearance mm 4.
Seat Height mm Curb Weight 79 kg lb. Thank you for visiting our website. Please visit again soon. Estimated Payment.
No dealers within range! Back You Have Selected:. First Name. Last Name. Performing the scheduled maintenance is very important.
It compensates for the initial wear that occurs during the life of the ATV or Quad vehicle. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section.
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